The Smart Process improvement

The continuous improvement road towards profitability in aluminium recycling foundrys.

With over 85 years of experience, GHI Smart Furnaces stands as the leading expert in Smart Process Improvement through Artificial Intelligence and Machine Learning techniques.

Our dynamic, multidisciplinary team is committed to providing you with customized solutions that meet your specific needs, leveraging advanced technologies to gain deep insights into your processes for improvement.

We're here to guide you end-to-end toward a more efficient, productive, and sustainable aluminium recycling process.

Our in-depth meetings with GHI experts ensure tailored solutions that address your unique needs.

Expert Analysis
and Consulting

We rigorously assess the impact of implemented changes and continually monitor performance to ensure consistent excellence.

Impact Analysis
and Follow-Up

We harness the capabilities of machine learning tools for data-driven insights that enhance your processes and overall efficiency.

Machine Learning

We make necessary equipment modifications and offer improvement proposals to optimize your operations for peak productivity.

Modifications and
Improvement Proposals

We make necessary equipment modifications and offer improvement proposals to optimize your operations for peak productivity.


We integrate precision control systems, predictive analytics, and smart automation to fully automate your casting processes, eliminating your manual operations and achieving consistent results from charge preparation and melting to casting and unloading.

Not only does it minimize cycle times and reduce gas consumption, but it also increases profitability by optimizing production efficiency.

Our simplified approach empowers your workforce to focus on higher-value activities, promoting a more productive and engaged team.

Autonomous <br />Equipment
Advanced Process <br />Monitoring And <br />Reporting

Advanced Process
Monitoring And

Your plant data, anywhere. Our team of data analysts meticulously processes data from your plant and furnace sensors to provide custom key performance indicators (KPIs) tailored to your unique operations.

This level of customization ensures that our reports provide meaningful insights that can be used to make informed decisions at all levels of your organization.

We go beyond conventional data delivery to provide actionable insights that drive optimization and improve operational efficiency.


We are committed to continuous improvement as we progress towards achieving an autonomous plant.

Our experts conduct analysis meetings, utilize machine learning tools for optimization, implement modifications, and provide proposals for enhanced performance.

A thorough follow-up process includes regular analysis of the impact of changes, ensuring that we are always striving for excellence.

Continuous <br />Improvement <br />Consulting
Scrap Mix 
<br />Optimization <br />Software

Scrap Mix 


Our comprehensive charge optimization approach considers your specific requirements, utilizing realistic low-cost charges.

With our customized interface, intuitive and easy to use, we provide charge-adapted melt/additive calculations to ensure optimal performance.

By improving communication between teams, we align your production needs, market availability, prices, inventory, and delivery time, resulting in perfect synchronization.

Our digitalization help you achieve a wide range of benefits
Our digitalization help you achieve a wide range of benefits

Our digitalization help you achieve a wide range of benefits, including:

  • Increased aluminium productivity
  • Reduced production costs
  • Improved metal quality
  • Enhanced plant sustainability
  • Greater agility



Data per second



Trust on your years of expertise



Tracking your plant without breaks



Increased cycle time reduction ?and gas compsuption

Leading the way to digital twin in aluminium recycling.

  • Digitaltek AI Award

    GHI is honored to have received the esteemed Digitaltek Award 2021 in the Artificial Intelligence category.

    This prestigious recognition acknowledges companies that are driving innovation, and GHI stands apart for its pioneering use of AI to enhance the efficiency and productivity of its furnaces.

  • Factories of the Future Awards

    GHI was a finalist in the Factories of the Future Awards in 2023. This award celebrates companies at the forefront of advanced manufacturing.

    We were shortlisted for our innovative platform for continuous improvement processes, paving the way towards an autonomous factory.

  • BAIC Membership

    Our affiliation with BAIC, the Basque Center for Artificial Intelligence, underscores our commitment to staying ahead of the curve in AI advancements.

    BAIC is a leading research center in AI, and our membership provides us with access to the latest developments and expertise.

Digital twin

Let Oier Antón help you today.

Oier Antón, Smart Process Improvement Manager is your guide to the digital transformation of aluminium recycling, he is available to answer any questions you may have and provide you with a personalized consultation.